Groundwater Infiltration Sealing in Municipal Maintenance Hole

The Problem

A municipal maintenance hole was experiencing active groundwater infiltration and ingression through joints, pipe penetrations, and hairline cracks in the concrete structure. During peak groundwater conditions, steady inflow was entering the system, increasing treatment volumes and placing additional strain on downstream infrastructure.

 

The challenges were significant:

  • Ongoing infiltration increasing operating costs
  • Risk of soil erosion around the structure
  • Potential for void development and surface settlement
  • Difficult access within a live sewer environment
  • The need to avoid service disruption
 
Traditional repair options such as excavation and external membrane installation would have required surface disturbance, traffic control, and significant downtime. The municipality required a fast, reliable, and minimally invasive solution that could be performed safely from within the structure while keeping the system operational.
maintenance hole sealing repair

The Solution

Geotechnical polyurethane was selected to permanently seal the active groundwater leaks from the interior of the maintenance hole.

Using specialized injection equipment, hydrophobic polyurethane resin was strategically injected through small ports at identified infiltration points. Upon contact with water, the material reacted and expanded, forming a watertight seal within cracks, joints, and surrounding soil interfaces.

The expanding resin traveled beyond the visible leak path, filling hidden fissures and sealing water migration channels in the surrounding soil. This created a compression seal from the outside in—without excavation.

 

Key advantages of the approach included:

  • Minimally invasive installation – No digging or surface disruption
  • Non-disruptive process – Work completed while the system remained live
  • Rapid reaction and cure time – Active leaks stopped in minutes
  • Targeted application – Only affected areas were treated
  • Long-term flexibility and durability – Maintains seal despite minor movement

All work was completed safely within the confined space environment and with minimal impact to municipal operations or surrounding traffic.

man hole repair sealing

The Result

The groundwater infiltration was successfully stopped at its source. Active leaks were sealed, and the surrounding soil interface was stabilized, preventing further water migration into the maintenance hole.

For the municipality, this resulted in:

  • Immediate reduction in infiltration and treatment costs
  • Protection against future soil erosion and void formation
  • Extended service life of the structure
  • No excavation or surface restoration costs

No service interruption to residents

 

By using geotechnical polyurethane, the municipality achieved a permanent, cost-effective repair without the disruption typically associated with traditional waterproofing or structural rehabilitation methods.

man hole sealing repair 1

This project highlights how advanced polyurethane technology provides municipalities with a fast, minimally invasive solution for sealing groundwater infiltration—protecting infrastructure, reducing operating costs, and maintaining uninterrupted service to the community.